Impact Crusher

Description
Impact crusher is kind of efficient impact crushing equipment. Such crushing plant mainly consists of spring, rail, back impact rack, front impact rack, impact plate, square steel, principal axis, plate hammer, rotor frame, scale board, latch segment and clamping piece, etc. Such impact crusher is widely used to crush materials to fine ones in industries like construction materials, ore reduction, railway, and high express way, energy, transportation, mining and chemical industries, etc.

Advantages
1. Impact crusher is capable of breaking high water content materials and avoiding blocking phenomenon. When water content materials needs crushing, heating equipment can be mounted on feed chute and impact plate so as to avoid cementation. Even without sieve plate, impact crushing equipment can avoid blocking phenomenon effectively.
2. Impact crushing plant can regulate discharge size flexibly and has a wide regulating scope. It can adopt multi methods to adjust discharge size, rotor speed and regulate the gap between impact plate and grinding cavity. Gap adjustment can employ mechanical type or hydraulic model.
3. Quick wear parts have the feature of small erosion and the metal is of high-usage.
The erosion of the plate hammer only appears on the side against the materials. When the rotor is at the normal speed, the feed stock will fall onto the surface (batter side of the plate hammer. Thus, it is impossible to wear the back and side surface. Even the side against the materials is of small erosion. Besides, the grinding rod at the bottom is easy to replace. The metal usage rate can be as high as 45% to 48%.
4. Impact crusher is applicable for both soft materials and hard materials.
Mechanical clamping structure is adopted to fix the plate hammer on the rotor. Compared with hammer crusher, impact crushing plant possesses greater momentum. In addition, it is suitable for crushing harder materials and features low power consumption.
5. Impact crusher features convenient replacement of parts and low maintenance cost.
Only six plate hammers are mounted on the impact crushing equipment. With special tools, it is convenient to replace the hammers. Replace a hammer only needs a shift time. And only ten minutes is needed to replace the grinding rod at the bottom. All this greatly reduces the overhauling and maintenance time and expense.

Features
Impact crusher is epigranular. It is characterized by small volume, simple construction, big crushing ratio, low power consumption and high productivity. Besides, impact crushing equipment has selective crushing effect.

Performance
1. The plate hammer, impact plate and scale board are made of new wear-resistant materials, leading to long service life.
2. Impact crusher has low big feed inlet, which makes it convenient to allocate production line and enlarge feed size.
3. Impact crushing equipment has large feed inlet, high crushing cavity and high adaptation to hard materials.
4. High chromium plate hammer and impact plate are mounted on crushing plant.
5. Impact crusher is suitable for crushing hard rocks and features high efficiency and energy saving.
6. Impact crushing plant features uniform whole board structure, which leads to small particle size, cube and non-inner line.
7. The output size is adjustable.
8. Crushing circuit is simplified.
9. Impact crusher starts hydraulically, thus it is convenient to repair and replace the wear parts.
10. Multi-cavity and uniformly crushing is typical of impact crusher.

Parameters
Commonly Used Models

Model	Rotor Specification (mm)	Feed Material Size (mm × mm)	Max. Feed Side Length ( mm)	Processing Capacity (t/h)	Motor Power (Kw)	Weight  (t)	Overall Dimension  (L × W × H) (mm)
PF-1007	1000 × 700	400 × 730	300	37-45	30-55	9.5	2400 × 1558 × 2660
PF-1010	1000 × 1050	400 × 1080	350	50-80	55-75	12.2	2400 × 2250 × 2620
PF-1210	1250 × 1050	400 × 1080	350	70-120	110-132	14.1	2690 × 2338 × 2890
PF-1214	1250 × 1400	400 × 1430	350	130-180	132-160	18.6	2690 × 2688 × 2890
PF-1214	1250 × 1400	400 × 1430	350	130-180	132-160	19.2	2690 × 2688 × 2890
PF-1310V	1300 × 1050	490 × 1170	350	70-120	110-160	13.5	2780 × 2478 × 2855
PF-1315V	1320 × 1500	860 × 1520	350	150-220	180-220	20.5	3096 × 3273 × 2667
PF-1515V	1500 × 1500	850 × 1580	350	220-280	280	29.5	3550 × 2835 × 3280
PFX-1010	1000 × 1500	400 × 1080	40	20-50	90-110	9.2	2492 × 1821 × 2202
PF-1415	1450 × 1500	1145 × 1520	950	220-450	220-315	27	3745 × 3022 × 3519
PF-1520	1520 × 2000	830 × 2050	700	300-550	315-440	38.5	3581 × 3560 × 3265

PF Series

Model	Specification (mm)	Feeding Material Size (mm)	Max. Feed Size (mm)	Output (t/h)	Power (Kw)	Overall Dimension (mm)	Weight (t)
PF-0807	ø850 × 700	400 × 730	300	15-30	30-45	2210 × 1490 × 2670	8.1
PF-1007	ø1000 × 700	400 × 730	300	30-50	37-55	2400 × 1558 × 2660	9.5
PF-1010	ø1000 × 1050	400 × 1080	350	50-80	55-75	2400 × 2250 × 2620	12.2
PF-1210	ø1250 × 1050	400 × 1080	350	70-120	110-132	2690 × 2338 × 2890	14.9
PF-1214	ø1250 × 1400	400 × 1430	350	130-180	132-160	2690 × 2688 × 2890	18.6
PF-1310	ø1300 × 1050	490 × 1170	400	80-140	110-160	2780 × 2478 × 2855	16.2
PF-1315	ø1320 × 1500	860 × 1520	500	160-250	180-260	3096 × 3273 × 2667	19.3
PF-1415	ø1450 × 1500	1145 × 1520	950	220-450	220-315	3745 × 3022 × 3519	27
PF-1520	ø1520 × 2000	830 × 2050	700	300-550	315-440	3581 × 3560 × 3265	38.7
PF-1818	ø1800 × 1800	1600 × 1850	1000	600-850	650-900	4180 × 4200 × 4900	75

Attention
A. Detailed Method to Solve the Problem of Over Heated Bearing
1. Check whether the lubricating grease reduces.
2. Grease should be full of bearing capacity by 50%
3. Cleanse the bearing and replace lubricating grease timely.
4. Replace the seriously wear bearings.
B. Detailed Method to Eliminate Fierce Knock inside Crushing Cavity
1. Switch off the crushing power, stop and clean the crushing cavity.
2. When immense vibration phenomenon occurs, check the fastening condition of scale board and examine the gap between hammer and the board.
3. Replace the broken parts.
C. Detailed Method to Deal with Too Large Particle Size
1. Regulate the gap between front and back impact rack and replace the seriously wear scale board and plate hammer.
2. Adjust the impact rack location so as to guarantee discharging granularity.

Maintenance
Check
1. Impact crusher runs smoothly. When the vibration noise suddenly rises, users should stop immediately so as to find out the problem and solve them
2. Under normal circumstance, the temperature should not exceed 35° and the maximum temperature should not surpass 70°. If the temperature exceeds 70°, stop immediately and to find out the reasons.
3. Replace the seriously wear plate hammer head.
4. After installation or replacement of plate hammer, the rotor should be kept balance. Static balance should not surpass 0.25 kg.m.
5. When the scale board wears out, it should be replaced so as to avoid wearing the main case.
6. Check the bolts before start up the impact crusher every time.
Back Upper Cover Start and Stop
When quick wear parts like scale board of rack, impact plate and plate hammer need replacing or the stoppages need eliminating, the back upper cover on the ratchet gear is adopted to replace and overhaul.
1. Start
Before open the back upper cover, users should unlock the jam nut and bolt and then put cushion blocks under the lower arm of the cover. When opening, two operators need to operate simultaneously, pull the ratchet gear and the upper cover will be open gradually.
2. Stop\Close
After replacement or overhauling, two operators turn the hand shank on the ratchet gear simultaneously so as to close or stop the upper cover. Before closing the cover, the surface needs complete cleaning.
Lubrication
1. Lubricate friction surface regularly and timely.
2. Impact crusher adopts calcium - sodium based lubricants.
3. Refill the bearing with lubricating oil once after every 8 working hours. Renew lubricating grease every three months. When renewing the oil, users should employ clean gasoline or kerosene to cleanse the bearing.

Breakdown Maintenance Table

	Fault Content	Possible Reasons	Troubleshooting
1	Abnormal Vibration	1.1Too Large Materials	1.1Check the Feed Material Size
		1.2 Uneven Wear	1.2 Replace the Hammer Head
		1.3 Rotor Imbalance	1.3 Regulate Balance and Weight
		1.4 Improper Basis Handling	1.4 Check, Fasten and Reinforce Foot Margin and Basis
2	Overheated Bearing	2.1 Lack of Oil	2.1 Timely Refueling
		2.2Too Much Oil	2.2 Check Oil Level
		2.3 Bearing Failure	2.3 Replace the Bearings
		2.4 Too Tight Cover	2.4 Adjust Bolt, Proper Tightness
3	Large Discharging Granularity	3.1 Hammer Head Wear	3.1 Regulate or Replace
		3.2 Big Gap between Hammer Head and Impact Plate	3.2 Adjust the Gap (15 mm to 20 mm)
		3.3 Large Discharging Granularity	3.3 Control the Blank
4	Belt Flip	5.1 Belt Wear	5.1Replace Triangle Belt
		5.2 Belt Pulley Assembly Problem	5.2 Adjust it to the Same Level
		5.3 Triangle Belt Inner Quality	5.3 Replace it

Payment: T/T or L/C at sight
Mode of Transportation: By Motor in China, By Sea Abroad